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Lean Six Sigma

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Knowledge base

Practical insights on Lean, Lean Six Sigma and continuous improvement, combined with theory and real-world experience from a range of industries.

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The Facilitator’s Role
What is Gemba?
What is Lean Black Belt Training?
Closing Down Your Improvement Project
What Are Lessons Learned?
What is an Obeya?
Hoshin Kanri with A3
What is Hoshin Kanri?
What is Visual Control?
What is a Week Start?
What is a Daily Stand-Up?
What is Kamishibai?
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What is a Sit-in Audit?
What is an Internal Quality Audit?
Out of Control Action Plan (OCAP)
Failure Mode Effect Analysis (FMEA)
The Six Big Losses in Lean Manufacturing
How to Calculate the Overall Equipment Effectiveness (OEE)?
What is Total Productive Maintenance (TPM)?
What is Training Within Industry (TWI)?
Master–Apprentice in Lean Management: Nurturing Continuous Growth
Mastering Flexibility in Lean Management: The 1-3 Rule
What is a Competency Matrix?
What is a Kata in Lean Management?
What is a One-Point Lesson (OPL)?
What is a Standard Operating Procedure (SOP)?
What is Standardised Work?
What are Gemba Walks?
What is Visual Management?
What is the Catch Ball Method in Lean?
How to create an implementation plan?
What is the RACI model?
What is a Simulation in Lean?
What Are Pilot Tests?
What is a PUGH matrix?
What are Mixed Model Value Streams?
The Future State Value Stream Map (VSM) for Office
Designing the Future State Value Stream Map (VSM)
What is the 8D and 4D method in Problem Solving?
What is Single Minute Exchange of Dies (SMED)?
What is Quick Change Over (QCO)?
What is the Production, Preparation, Process model (3P model)?
What is Maintenance Resource Management (MRM)?
What is Pointing and Calling in Lean Manufacturing?
The Stop the Line principle
What is Andon? A Key Tool for Real-Time Problem Detection and Efficiency
Autonomation: The Power of Intelligent Automation in Lean Manufacturing
What is Poka Yoke in Lean Manufacturing?
What is the Theory of Constraint (TOC)?
What is a Heijunka Box in Lean Manufacturing?
What are Work Cells in Lean Manufacturing?
What is Milk Run in Lean Manufacturing?
What is a Water Spider in Lean Manufacturing?
What is Pitch in Lean Manufacturing?
What is a Pacemaker in Lean Manufacturing?
POLCA: Paired-cell Overlapping Loops of Cards with Authorization
Understanding Conwip: A Constant Work in Progress Approach
How to Calculate the Number of Kanbans?
Choosing the Right Pull System for Your Process
Exploring Types of Pull Systems in Lean Manufacturing
What Are Push and Pull Systems in Lean Manufacturing?
What is a Supermarket concept in Lean Manufacturing?
What is First in – First out (FIFO)?
What is Just in Time (JIT) Flow?
Understanding Just in Time: The Key to Efficient Production
Edward de Bono Thinking Hats in Lean Management
Unleashing Creativity in Lean Management: From Observation to Solution
The 5 Essential Laws of Lean for Operational Success
Building a Culture of Respect in Lean Organizations
Unleash Creativity: A Comprehensive Guide to Effective Brainstorming
The Seven new tools for Qualitative Analysis
Rolled Throughput Yield (RTY)
First Pass Yield and First Time Yield
Process Capability analysis
What is Statistical Process Control (SPC)?
What is Little’s Law (Work in Progress – WIP)?
What is Process Cycle Efficiency (PCE)?
The Power of Checklists in Lean Management
Understanding Correlation Diagrams: A Visual Guide to Relationships in Data
Mastering the Pareto Principle: How the 80-20 Rule Drives Efficiency
Unveiling the Hidden Factory: Understanding Process Peaks and Optimizing Efficiency
Mastering Statistical Analysis: Assessing Data Distribution with Normal Distribution Tests
Decoding Standard Deviation: Your Guide to Understanding Data Variability
Using I-Messages for Constructive Feedback and Lean Principles
What is Quantitative and Qualitative Data?
How Do You Get a Lean Culture?
Understanding Multi Moment Recording (MMR)
Understanding Time Study and Multi-Moment Recording
5 Whys: Digging Deeper into Root Causes
Uncovering Root Causes: The Power of 5W1H and 5 Whys
Kanban Calculation: How to Calculate Kanban Numbers
Knoster’s Model for Successful Change Management: A Comprehensive Guide
What is Jidoka in Lean Manufacturing?
Quality, Cost, Delivery (QCD)
What is Root Cause Analysis?
What is a Flow Chart?
What is Heijunka?
What is Kaikaku?
What is a Kaizen Event?
What is Kaizen in Lean Management?
Understanding One Piece Flow
Understanding Takt Time
Unveiling Insights with Histograms
Unveiling the Secrets of Run Charts
Mastering Quality Improvement: Unveiling the Seven Basic Quality Tools
Understanding Normal Distribution
Understanding the Bell Curve in Lean Six Sigma
How Kanban Boards Transform Workflow Management
What is Kanban in Lean Manufacturing?
Understanding the 4P Model of Toyota’s Lean Management Principles
Fishbone or Ishikawa diagram
Mastering Center Size Selection: A Guide to Statistical Accuracy
Unlocking the Mystery of Mode: Understanding the Power of Frequency
Unlocking Insights with Quartiles: Understanding Data Distribution
Understanding the Median: Your Guide to Finding the Middle Ground in Data
What is the Average or Mean?
What are Center Sizes in Data Analysis?
What is the range in data analysis?
What are Spread sizes?
The process of data analysis
Calculating sample size for Discrete data
Calculating sample size for Continuous Data
Working with sample data
MSA Drilldown
Measurement system analysis (MSA)
Measurement plan
Operational Measure definition
Measure levels in Data
Setting up measurements and collecting data
Facilitating Workshops
Workshops in Lean management
Runner, Repeater and Stranger (RRS)
What is a Yamazumi analysis?
What forms of waste are Mura and Muri?
What are The eight wastes in Lean Manufacturing?
What is Non Value Added in Lean Management?
What is Business Non Value Add (BNVA) in Lean Management?
What is Value Added in Lean Management?
Qualitative process analysis
Value Stream Mapping / Value Stream analysis
What is a Spaghetti Diagram?
Makigami Diagram
Swimlane Diagram
Flowchart in Lean Management
Quick Wins
Process models
Mapping current process
Describing Processes
Primary processes
Giving and receiving feedback
Teambuilding Tuckman
Belbin team roles
The Myers -Briggs Type Indicator (MBTI)
Building High-Performance Lean Teams: Key Principles and Strategies
Roles and Belt in Lean Management
Communication plan
Stakeholder analysis
Voice of the Business (VOB)
Cost of Poor Quality
What is a Key performance Indicator (KPI) ?
Critical to Quality (CTQ)
Kano Analysis from Noriaki Kano
Quality function deployment (QFD)
A customer journey: the way towards customer satisfaction
Customer Arena
Proactively collecting the voice of the customer
Collecting Voice of The Customer
Why is Voice of the Customer (VOC) important in Lean Management?
Listening, Summarising and Dig deeper (LSD)
How Do You Use a Storyboard in Lean?
Tollgate Reviews in DMAIC
What is a SIPOC?
What is an A3 report in Lean Management?
How do you select a Lean improvement project?
Lean Improvement projects: where do you begin?
Define phase – The start of your Lean improvement project
Lean Management: 5 Colour Approaches to Change
Mastering Change with CAP: A Practical Guide
Change method John Kotter
The 10 most common reasons for resistance
Resistance to Change
The 7 basic rules of Change
Change in Lean Management
Lean Behavior
Unveiling the Essence of Gemba in Lean Culture: A Journey of Kaizen Education
Lean Management Principles: The Journey
The Five Principles of Lean
What is a Lean Culture?
What is Scrum?
What Does Agile Mean?
What is Quick Response Manufacturing (QRM)?
What is The Theory of Constraints (TOC)?
What Is Business Process Management (BPM)?
What is Lean Six Sigma?
What is Six Sigma?
Proces Improvement Methods
The 13 principles of Lean Product Development
The Toyota Way Simplified: Efficiency in Action
Toyota’s 2.5 model
Lean Management: it is in the people
Toyota Production System (TPS)
Total Quality Management
Deming’s 14 Principles of Quality: A Timeless Guide to Excellence
Mastering Process Management: The Heartbeat of Lean Success
Lean Management is mostly logical thinking
A Journey through the Evolution of Lean Thinking
The History of Lean Management
Debunking the Myths: What Lean Management Is Not
Lean Management: A Revolutionary Approach to Process Improvement
What makes Lean so special?
Unlocking Efficiency: The Complete Guide to Lean Management
What is Lean Management?
Understanding the Role of a Lean Green Belt
5S Method: Maximizing Workplace Efficiency
Lean Methodology and the Toyota Production System
The Logical Thinking Behind Lean Methodology
The Plan – Do – Check – Act cycle (PDCA)
What is DMAIC?
Mastering Lean Efficiency: Understanding and Eliminating the Eight Wastes (Muda)
What is Lean?
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